Make your loading station a repeatable, factory-built module—faster start-up, accurate metering, and safer operations.

What it is
A Truck Loading Skid is an integrated, skid-mounted module that combines process piping, valves, filtration/deaeration (optional), flow metering, batch control (Batch Controller/PLC), and ESD safety interlocks in one engineered package.
Instead of building everything on site, most work is completed in the factory with FAT (Factory Acceptance Test)—so your terminal can commission faster with fewer uncertainties.

CTA buttons (suggested):

• Request a Proposal

• Download Datasheet (PDF)

• 

Why Truck Loading Skids

Traditional loading rack construction often faces challenges: long site schedules, many interfaces, inconsistent quality, and complex commissioning. A skid-based approach turns the loading station into a productized module.

Key benefits

• Faster delivery & start-up: factory pre-assembly reduces site work to piping tie-ins and cable termination

• Consistent quality: standardized fabrication, testing, and documentation for repeatable deployments

• Higher safety: proven ESD logic, valve interlocks, and permissives—tested before shipment

• Scalable design: start with 2-bay and expand to multi-bay by adding modules

• Ideal for remote/overseas projects: minimizes dependency on local construction capability

What’s Inside the Skid

A typical loading skid includes:

1) Process Manifold & Valve Set

• Inlet/outlet piping, bay switching manifold

• Bypass, drain, vent, sampling points (as required)

• Valve position feedback and fail-safe actuation options

2) Metering Package (Custody Transfer Ready)

Metering is selected based on product, viscosity, temperature range, accuracy, and local standards:

• Flow meter options: PD / Turbine / Coriolis / Ultrasonic (project-based selection)

• Temperature & pressure signals for compensation (when required)

• Signal acquisition, totalization, batch records, and audit-ready reporting

3) Batch Control & Automation

• Batch Controller or PLC for preset loading, multi-stage control, and automatic shutdown

• HMI options (local panel / kiosk / integrated rack HMI)

• Communications for integration with SCADA / ERP / TMS (protocols per project)

4) Safety & Interlocks (ESD)

Loading is a high-risk operation point. The skid consolidates and standardizes safety logic:

• ESD Emergency Shutdown: local/remote trigger, pump trip, valve close, alarms

• Static Grounding Monitoring: permissive to start; immediate shutdown on loss of grounding

• Pressure/flow abnormal protection (as configured)

• Valve interlocks to prevent wrong-line alignment or product mixing (project-based)

Typical Configurations

2-Bay Loading Skid (Most Common)

A cost-effective standard for many depots and terminals:

• Two independent loading lines (parallel bays)

• Preset quantity loading with coarse/fine control (fast/slow fill to cut over and stop)

• Easy upgrade path to 3-bay/4-bay expansions

Multi-Bay Loading Skid (High Throughput)

For peak loading demand and multi-product operations:

• Multiple bays for higher throughput

• Role-based permissions, recipes, order download, and batch traceability

• Designed for “copy-and-deploy” expansion across multiple sites

Need quick sizing?
Provide product type, required flow rate per bay, number of bays, and custody transfer requirements—we’ll propose a fit-for-purpose configuration.

Delivery Model: Factory-Built + FAT-Tested + Fast Commissioning

A predictable project path that reduces schedule risk:

1. Engineering: P&ID, I/O list, interlock logic, materials & hazardous area classification

2. Factory Integration: manifold fabrication, instrumentation, panel assembly, loop checks

3. FAT: interlock simulation, metering signal verification, communications test, documentation package

4. Site SAT/Commissioning: skid installation, tie-ins, cable termination, system integration, performance verification

5. Training & Support: operator training, maintenance guidance, spares recommendation (optional remote support)

Applications

• Fuel depots and oil terminals (gasoline, diesel, jet fuel)

• Chemical terminals and tank farms (multi-product loading)

• Logistics parks with high truck-loading throughput

• Remote and overseas sites where construction resources are limited

What We Deliver

• Complete truck loading skid engineering and fabrication

• Batch control logic (preset loading, staged control, alarms, interlocks)

• Custody transfer metering design and batch records

• SCADA/ERP/TMS integration for order-to-billing data flow

• Commissioning, training, and lifecycle support

(You can insert your company name / logo section here.)

FAQ

Q1: Can you supply 2-bay and multi-bay systems?
Yes. We deliver 2-bay as a common baseline and scale to multi-bay depending on throughput.

Q2: Is the metering suitable for custody transfer?
It can be designed to meet custody transfer requirements based on product, accuracy, and local standards.

Q3: Can it integrate with our existing SCADA/ERP?
Yes. We map signals and data and integrate using project-defined protocols and point lists.

Q4: How much does it reduce on-site work?
Most piping/instrumentation/control integration is completed in the factory; on site we focus on tie-ins and acceptance testing, improving schedule certainty.

Get a Proposal

To receive a tailored proposal, please share:

• Product(s) and temperature range

• Flow rate per bay and total bays (2-bay / multi-bay)

• Custody transfer accuracy requirement (if applicable)

• Hazardous area classification / site standards

• Integration needs (SCADA/ERP/TMS)

Email:328712879@qq.com